The Department of Defense (DOD) is motivated to ensure its 2025 defense budget passes through Congress and is prepared to provide what is necessary to get what they need, as Army Gen. Daniel R. Hokanson, chief of the National Guard Bureau, stated in remarks to the Senate Appropriations Committee’s defense subcommittee in June. Passing the budget allows the department to continue its efforts to modernize equipment and force design “adequately.” He states: “We increase the risk of sending America’s sons and daughters into large-scale combat operations with equipment and formations that may not be fully interoperable with the active duty forces we serve alongside.” The United States DOD has a request for $849.8 billion to satisfy its 2025 fiscal year budget plans. High-ranking officers from all parts of the department are taking the time to speak to lawmakers in defense of this request to ensure all involved better understand the creation of and thought process behind this number.
Budgets of any kind often account for inevitable “waste,” and the Department of Defense, in its efforts to search for the most modern and up-to-date tech, understands this more than others might. With all of the projects they maintain, there will always be those that go nowhere. There are watchdog agencies and whistleblowers who have brought what many may feel is gross overspending to light over the years. From $640 toilet seats to billions of dollars spent on planes that never make it to the air, the need to stay on top of where the money goes is a great undertaking.
24/7 Wall St. reviewed weapons programs in recent decades to determine which the US has wasted the most capital on. These programs are ranked on rough estimates of government expenditures, not adjusted for inflation. In most of the cases noted below, the wasted money results from research and development (R&D) projects that didn’t give the desired results. In 2023, the military budgeted $130 billion for R&D – the highest amount ever allocated in a single year. Research and development comes with the obvious risk of waste, but in many of the programs on this list, the wasted spending was often avoidable, resulting from any number of problems, including unrealistic goals, corporate influence in Washington, short-sighted strategic thinking, and evolving geo-political goals. Interestingly, several of these projects were initially pursued as a way of saving taxpayer money in the long term.
Why Are We Writing About Defense Spending?
Source: Kiyoshi Tanno / iStock via Getty Images
The United States accounts for nearly 40% of global military spending and has the largest share of its GDP going to defense compared to most other countries, including China, Russia, India, Saudia Arabia, and more. For American taxpayers, it is helpful to understand how this money is spent and where these funds are misused. This knowledge can educate decisions on who to vote for and where to devote time and energy into expressing their opinion on such matters. The annual defense budget is not just a US concern but also affects policies and plans worldwide.
Here are failed weapons programs that the US wasted the most capital on.
18. ARH-70A Arapaho
Source: Public Domain / Wikimedia Commons
Est. cost: $500 million
Manufacturer: Bell Helicopters
Purpose of Program: to be the replacement for the U.S. Army’s aging Bell OH-58D Kiowa Warrior
Why the Program Failed: concerns over limited progress and rising expenses
Program Length of Time: 2005-2008
17. Advanced SEAL Delivery System (ASDS)
Source: Public Domain / Wikimedia Commons
Est. cost: $885 million
Manufacturer: Northrop Grumman
Purpose of Program: a mini-submarine specially designed to transport Navy SEALs into combat areas
Why the Program Failed: several major problems, including noisy propellers and batteries that depleted faster than anticipated
Program Length of Time: 2002-2006
16. M247 Sergeant York
Source: Public Domain / Wikimedia Commons
Est. cost: $1.8 billion
Manufacturer: defense contractor General Dynamics and automaker Ford
Purpose of Program: a drivable anti-aircraft system capable of traveling with tanks to protect them from attack helicopters
Why the Program Failed: slow target engagement times, failures in distinguishing between helicopters and trees, ineffective counter-countermeasures, and a top speed that could not match that of the tanks it was designed to protect.
Program Length of Time: late 1970’s-1985
15. XM2001 Crusader
Source: Public Domain / Wikimedia Commons
Est. cost: $2.2 billion
Manufacturer: United Defense and General Dynamic
Purpose of Program: intended to replace the M109 Paladin self-propelled howitzers
Why the Program Failed: the vehicle’s excessive weight, which gave way to mobility issues, as well as other shortcomings with the artillery system
Program Length: 1995 – 2002
14. JLENS Balloon
Source: Public Domain / Wikimedia Commons
Est. cost: $2.7 billion
Manufacturer: Raytheon
Purpose of Program: designed to provide early warnings for any number of threats, including missiles, drones, and surface vehicles
Why the Program Failed: ineffective and expensive
Program Length: 1998 – 2017
13. Transformational SATCOM (TSAT)
Source: CatLane / E+ via Getty Images
Est. cost: $3.2 billion
Manufacturer: Air Force program
Purpose of Program: envisioned as a secure, integrated communications network for the DOD, NASA, and the intelligence community
Why the Program Failed: to reduce defense spending
Program Length: canceled in 2009
12. Expeditionary Fighting Vehicle (EFV)
Source: usarmyccdc / Flickr
Est. cost: $3.3 billion
Manufacturer: General Dynamics
Purpose of Program: a replacement for its aging Assault Amphibious Vehicle
Why the Program Failed: ballooning costs
Program Length: 1980s – 2011
11. VH-71 Presidential Helicopter
Source: Public Domain / Wikimedia Commons
Est. cost: $3.0 billion
Manufacturer: AgustaWestland
Purpose of Program: a replacement for Marine One
Why the Program Failed: cost
Program Length: 2005 – 2009
10. Universal Camouflage Pattern
Source: Erik S. Lesser / Getty Images News via Getty Images
Est. cost: $5.0 billion
Purpose of Program: the Army switched to a single new uniform that bore a so-called Universal Camouflage Pattern, or UCP
Why the Program Failed: The pattern quickly proved inadequate for use in Afghanistan and not optimal in nearly any other environment either
Program Length: 2004
9. Freedom-class Littoral Combat Ships
Source: Public Domain / Wikimedia Commons
Est. cost: $5.0 billion
Manufacturer: Lockheed Martin
Purpose of Program: need fora class of small, multipurpose warships to operate in the littoral zone
Why the Program Failed: the ships were designed to be at sea for 25 years, yet none of those on the chopping block are close to hitting that milestone, including five that are less than a half-decade old
Program Length: 2004 – 2023
8. NPOESS
Source: Public Domain / Wikimedia Commons
Est. cost: $5.8 billion
Manufacturer: Northrop Grumman
Purpose of Program: a way of combining the needs of the National Oceanic and Atmospheric Administration and the Air Force and ultimately be a cost-savings
Why the Program Failed: 0verrunning its initial budget by billions of dollars
Program Length: 1990s to 2010s
7. Boeing-Sikorsky RAH-66 Comanche
Source: sergerobert / Flickr
Est. cost: $6.9 billion
Manufacturer: Boeing and Sikorsky
Purpose of Program: a new helicopterto perform a multitude of functions, including attack, reconnaissance, and surveillance
Why the Program Failed: a litany of problems included those associated with radar signatures, antenna performance, gun system function, target detection, software, and questions about whether the 10,000-pound helicopter could even get off the ground
Program Length: 1991 – 2004
6. Future Combat Systems
Source: Public Domain / Wikimedia Commons
Est. cost: $18.1 billion
Manufacturer: US Army
Purpose of Program: a concept involving an integrated set of both manned and unmanned vehicles
Why the Program Failed: continued technical problems and rapidly rising costs
Program Length: 1999 – 2009
5. Project Nike
Source: Public Domain / Wikimedia Commons
Est. cost: $20.0 billion
Manufacturer: US Army
Purpose of Program: an initiative to build batteries of two or three anti-aircraft missiles around key cities and military sites across the country
Why the Program Failed: rendered obsolete, having never once been used
Program Length: 1960’s – 1970’s
4. Zumwalt destroyer
Source: usnavy / Flickr
Est. cost: $23.5 billion
Manufacturer: Northrop Grumman and General Dynamics
Purpose of Program: intended to be a land attack vessel with a minimal radar presence and highly advanced weapons, requiring a small crew
Why the Program Failed: its weapons systems have proved to be less effective than anticipated, the destroyer required over 50% more crew than initially promised
Program Length: 2005 – 2016
3. Strategic Defense Initiative
Source: Public Domain / Wikimedia Commons
Est. cost: $30.0 billion
Manufacturer: Department of Defense
Purpose of Program: a network of lasers in outer space that would protect the United States from any attack from a Soviet-launched nuclear ICBM
Why the Program Failed: ridiculed for the litany of technical hurdles, many of which were thought to be insurmountable by experts
Program Length: 1983 – 1993
2. KC-46 Refueling Tanker
Source: my_public_domain_photos / Flickr
Est. cost: $4.6 billion
Manufacturer: Boeing
Purpose of Program: a fixed-wing aircraft
Why the Program Failed: several deficiencies classified as category 1, a Pentagon term reserved for the most serious technical problems
Program Length: 2015 –
1. F-35
Source: usnavy / Flickr
Est. cost: $1.7 trillion
Manufacturer: Lockheed Martin
Purpose of Program: a multi-role combat aircraft
Why the Program Failed: Problems include part failures, software glitches, damage to the aircraft when firing the main gun, and at least one incident of a jet catching fire on the runway before take-off
Program Length: 2001 –
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